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Rottler SG80A Automatic CNC Guide and Seat
The Rottler SG80 series were created specifically for machine shops that rebuild small to large cylinder heads found in the heavy duty engine industry. Large cylinder heads come in many shapes and sizes, from 24 valve single casting cylinder heads to huge single cylinder heads used in natural gas, mining and marine workboat engines. We put our trusted engine block machining technology to work designing a heavy duty machine that handles many operations required on a wide variety of cylinder heads.
At Rottler we believed that many large cylinder heads could be "plunge cut" with fixed tooling to save time and money. We realized that plunge cutting would require a very rigid machine utilizing many of our already established design features such as Rottler's exclusive spindle design.
Over the decades, Rottler's spindle design has proven that our engine block machines are able to "plunge cut" wide counterbores found in large engine blocks with exceptional results. We used this spindle design for the SG80MTS and it has since been proven that the SG80MTS is capable of plunge cutting large valve seats very quickly and with excellent CONCEN and surface finish.
The machine has 2 modes of operation:
MANUALMATIC – a brand new concept has been added to these machines which should increase productivity by 30-50%. During seat cutting, the operator does not have to operate any buttons or switches, simply turn the spindle feed steering wheel up and down and the control takes care of all the functions like workhead float/clamp, pilot centering in the valve guide and spindle on/off. When depth of seat is reached, the control automatically changes spindle RPM to high/finish speed to give equal depth of every seat and consistent surface finish results.
MANUAL – the buttons on touch screen are the same as the previous SGM machines. There is no external dial gage, the spindle vertical position is displayed on the touch screen. Simply feed the spindle down until the cutting insert touches the valve seat, touch set zero button and then the digital display will show exactly where the spindle is at all times. The change from low to high/finishing speed is easier as there are 2 separate buttons. The foot pedal for clamp and float of workhead has been eliminated and now controlled on touch screen for manual and automatically for MANUALMATIC.